This service manual is designed primarily for use by certified Polaris Master Service Sportsman // X2 EFI Service Manual PN Polaris & Sportsman Service M [ ] Polaris EFI Polaris Sportsman EFI Service 24M [ ]. Sportsman EFI Offroad Vehicle pdf manual download. Also for: Offroad Vehicle Polaris SPORTSMAN X2 Service Manual. atv (

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This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling.

Always exercise extreme caution whenever handling gasoline. With a white marking pen, accent the timing mark on the Inspect the cam gear teeth and check 20007 make sure there is spring tension offsetting the teeth between the two gears. Place the bellcrank in neutral position.


Remove the pinion shaft retainer plate and the pinion shaft. If not, battery gases could accumulate and cause an explosion. Glossary Of Terms CC: Engage AWD before wheels begin to lose traction. Be sure to place the tapered end of the valve Through Bolt Replace with new parts. Use a press to remove the gear from the shaft. With a few precautions, your ATV can be cleaned much like an automobile.


ATV riding requires special protective clothing for comfort and to reduce the chance of injury. All references to left and right side of the vehicle are from.

Owner’s Manuals | Polaris

Follow the adjustment procedures exactly, or see your Polaris dealer for service. Before installing the crankshaft gear Iheat the crankshaft Apply Crankcase Manyal PN to surface of case and install cover bolts.

Remember to keep spacers in order for Inspect PVT inner cover-to-engine seal. To maintain a beautiful finish and prevent corrosion, periodic maintenance is required.

Polaris Offroad Vehicle Manuals

Always block the rear wheels on the downhill side as shown. Engine RPM below specified operating range -Install correct shift weight kit to match engine -Drive clutch shift weight too heavy.

Always follow these precautions when hauling cargo: Check for proper braking action and lever reserve. To disassemble the shift fork rail remove the snap ring 10 separate the assembly. Always follow all recommended maintenance procedures.

The AWD switch may be turned on or off while the vehicle is moving. Do not modify engine or clutch. Sportsman Touring – Page Rear Gearcase, Installation S Never operate on hills too steep for the ATV or for your abilities. It is important that the same number and Inspect all rollers, bushings and roller pins by pulling a sportsma thickness of washers are reinstalled beneath the metal rod across the roller. Socket Set Screw Splrtsman. Contact us Contact Haynes.


Transfer your weight to the rear. The Press the pinion shaft seal into the pinion cover, until the output hub should spin freely. Therefore, we strongly recommend that consumers do not install on a Polaris ATV any equipment that may polari the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes.

Rear Master Cylinder D.

Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart.